What Magnet to Use for The World’s Smallest Phone Charger

Today, I will introduce the world’s smallest phone charger – The Nipper.
Comprised of two tiny 17mm x 17mm x 17mm squares, this super handy charger stay together with the use of three strong neodymium block magnets and a small leather strap, weighing only 10g and is as small as key ring accessories.

The Nipper
This Nipper charger is originally designed for emergency use utilizing magnetic force to hold two AA batteries (one of the most common household items) in place between the squares. Meanwhile, it is equipped with a micro USB connector that makes it compatible with Samsung, HTC, LG, and any other devices with this type of port.

Here is a key component – Sintered Neodymium Magnet
The magnets in the Nipper charge are the strongest magnet king- neodymium magnets. These three magnets have two functions of holding the batteries together while at the same time making an electrical connection to the circuit board. This circuit is called a boost converter, it turns the power from the batteries into a 5v power supply, and then it can charge your phone.

Neodymium Magnet

The use of powerful neodymium magnet also saves the connected components, come to simplify the structure, manufacturing technique and raw material saving. Hope this product can inspire you to consider other applications of super-strong rare earth neodymium magnet.
You probably already know that permanent strong neodymium magnets have a very strong magnetic force.

But do you know other properties of the magnet, like conductivity?

Yes, we all know, the magnet is conductive!
Strong permanent magnet contains many metallic elements, such as nickel, cobalt, and iron. All these are electrically conductive. So all strong magnets are conductive, only the degree of electrical conductivity is different.

For more information, please visit https://www.stanfordmagnets.com/

What is Halbach Array Motor

Halbach array is a new type of permanent magnet arrangement combined with the radial and tangential array, which can increase the magnetic field on one side of and weakened the magnetic field on the other side.
Using Halbach array in permanent magnet motor can increase the magnetic flux in the air gap and decrease the magnetic flux in the rotor yoke, and it is most suitable for the inner or outer rotor of the external permanent magnet.
At present, the permanent magnet motor is developing toward high power, high function, and miniaturization. The high power density and high efficiency are the basic requirements for all types of permanent magnet motor design.
According to the principle of magnet motor design, the increase of magnetic loading is to increase the motor gap magnetic flux density, which can reduce motor size and improve the power density.

Halbach array motor

For permanent magnet motor, generally, there are two measures to increase air gap flux density in the motor.
1. Change magnetic material: try to use permanent rare earth magnet with higher residual magnetic flux density. But restricted by magnet material performance and price, the actual alternatives are few.
2. Change magnet structure and arrangement

In brief, its application in the permanent magnet motor has great advantages:
1. The sine wave of air-gap magnetic field
2. Good magnetic shielding effect
3. High power density
4. Lightweight
5. Small in size

Neodymium magnets play a very important role in the renewable energy market. So we believe this magnet motor could find a broad range of industrial and automation applications, from electric vehicles, aerospace, independent power generation to other occasions.

The magnetic rotor assemblies are complex, including a wide variety of permanent magnets:
1. Samarium Cobalt (SmCo)
2. Neodymium Iron Boron
3. Ferrite
4. AlNiCo

What Material to Choose? – Neodymium Magnet, SmCo, AlNiCo, Ferrite

When you choose the permanent magnetic materials, you need to consider the following aspects:

permanent magnetic materials

1. Magnetic Performance
BHmax is the point where a magnet delivers more energy to the minimum volume. If you want to compare the magnetic performance of different types and degrees of permanent magnets, the most convenient method is to consider your BHmax.

magnet BHmax

Another parameter that must be taken into account is the flux density at the pole face of a rare earth magnet. This value is often confused with the Br, but in fact, it is purely the induction in a closed circuit. The following table shows the typical densities of the four pole flow point when working at about its BHmax points.

pole face magnet

2. Maximum working temperature
Effects of temperature can be classified into two categories, reversible and irreversible. Reversible changes with temperature have nothing to do with the shape, size or working point of the demagnetizing curve. They depend on the composition of the material. Irreversible losses will not appear in a certain temperature is not exceeded. In addition, they can also be limited by operating at high as a possible work point. But when the outside temperature exceeds the Curie temperature of a magnet, metallurgical changes occur inside the magnet and there will be irretrievable losses.

Maximum working temperature
The working point in the circuit determines the maximum working temperature of a magnet. The higher the working point is, the higher the magnet temperature can operate.

Working Temperature

3. Effects of exposure on Magnetic Stability
Although the high temperature is the greatest threat to magnetic stability, exposure to high external fields also has an effect on certain types of magnets. The following table shows the effects of different grades:
Magnetic Stability

Shock and vibration effects
The traditional magnets have always been affected by shocks and vibrations, but now it has little effect on modern magnetic materials, except for more closely calibrated devices. However, the mechanical impact will cause the magnetic materials to be brittle and fractured. SmCo is the most fragile magnet.

Effects of Radiation
Magnets are used in particle beam deflection applications and those with an upper HCI are more suitable for use in such environments. According to some tests, SmCo magnet has significant losses when exposed to high levels of radiation (109-1010 rads). Losses at low levels of radiation are basically the same as the loss of temperature. It is notable that some magnetic materials have Cobalt in them, and Cobalt can retain the radiation after exposure.

Effects of Shape
The performance and stability of a magnet are also affected by its shape. The shape of the magnet determines its working point along the degaussing curve. The higher the operating point, the more difficult it is for the magnet to be demagnetized. Magnets that have a longer length or are used in an enclosed magnetic circuit have better performance and magnetic stability.

Some methods may be adopted to improve the stability of magnetic performance, such as demagnetization sites and high-temperature aging treatment. After exposing the magnet in advance for possible negative influences, the unstable texture and magnetic domains disappear and the magnet may be magnetically more stable.

The total collapse of the composition will also cause loss of performance. Corrosion can break the magnet structure down, and from neodymium magnets, exposure to hydrogen will lead to structural breakage as well.

4. Corrosion resistance without coating
The coating can prevent the shape of magnets from being corroded. There are many protective coatings available. NdFeB often has nickel, zinc, varnish, epoxy resin or Parylene as a protective layer. Normally Alnico does not need coating, but the powder coating and galvanizing can be used when needed.
Corrosion Resistance

5. Price Comparison
There are several factors that affect the price of a magnet, such as a shape, tolerances, and quantity. However, the most important effect is the cost of the basic raw material. When there is a need for new sizes and production volume of magnets, tooling should be considered at times. In addition, accessories are sometimes required for near-machining tolerance.
Price Comparison

6. Properties of magnetic force lines
• The magnetic lines of force form closed loop outside the magnet is directed from the north pole to the south pole and inside the magnet from the south pole to the north pole.
• Magnetic force lines always look for the path of least resistance between opposing magnetic poles.
• Magnetic force lines can never cross. They repel each other when they travel in the same direction.
• Normally magnetic force lines always move along curved paths.
• Magnetic force lines will always follow the shortest path through any medium.
• Magnetic force lines always enter or exit a magnetic material at right angles to the surface.
• All ferromagnetic materials have limited capacity for power lines. When they reached their limit, they behave as if they were not there, such as an airspace or similar.

7. Useful Project Suggestion
• Always pay attention to the working temperature of the material you need.
• Temperature has the most significant effect on magnetic stability, so always take this into consideration as part of your design and your choice of material.
• The strongest one may not be the best.
• Beside flow resistance, there are still many other magnetic drawing factors to consider.
• Magnet performance can be improved with a steel pole.

For more information, please visit https://www.stanfordmagnets.com/

What are the Different Shapes of Magnets?

There are probably few limits to the shapes that magnets can be formed into. The factor that determines the shape that a magnet is formed into is the desired shape of the magnetic field that comes from the magnetic poles.

Uses of Different Shaped Magnets and Strengths:
Each magnet is designed and manufactured for its use and purpose to fit in for its use and the real strength of the magnet comes from the magnetic material, each shape of the magnet have the effect on the strength of the magnet and shape of the magnet is very important and significant.

magnet shape

The most common shapes you will see are rectangular prisms, cylinders, spheres, and rings, however, there are few limits to what shapes you can have with a magnet. You can buy neodymium arc magnets, neodymium bar magnets, neodymium block magnets, neodymium cylinder magnets, neodymium disc magnets, neodymium ring magnets, square pyramid magnets, conical magnets, triangular prism magnets, heart-shaped magnets, etc.

Now, let’s see what are different shapes of magnets now in detail about shapes of magnets:
Blocks and Bars:
These blocks and bars magnets have fully with the flat surface and in shape of perpendicular to each other.
Threaded Tiny Magnets:
Threaded magnets are partial with the use of their threaded shaped through magnetic rings and wooden plates and these include countersunk holes design and threaded shape which helps in holes to perfectly fit in with the threaded shape.
Rubber Coated:
Rubber coated magnets which are used for magnet keepers and used for protection purposes, these are tiny and generate and contact with large fields and these plastic coated magnets are used against the rust without irritations.
Bar Magnets :
Bar magnets are one of the weakest magnets of all shaped magnets.
Horseshoe Magnets :
Uses of horseshoe magnets and Horseshoe magnets are just barred magnets bent in u shaped and the U shaped magnet makes stronger by bending them in U shape just pointing the poles in the same direction which makes them stronger. As it is named horseshoe it can be used to collect pins, industrial materials etc.
Disc Magnets :
Disc magnets are mainly used for holding applications where the drilled hole plays an important role and it is recessed into the hole. There are lot of things we can do with disc magnets. The use of Disc Magnets is shaped in thin flat circular magnets and its thickness does not exceed the diameter.
Cylinder Magnets:
Cylindrically shaped magnets are used as rods and used in medical treatment as well sometimes for multiple surgeries, using this shape of the magnet in human spine bone and etc. Cylindrically shaped magnets posses the high level of magnetism from relatively small surface pole area rod shape with a ball end shape.
Ring Magnets:
Ring magnets are widely used in science experiments and they are used in various daily use products like the vacuum cleaner, motors, generators etc.
Pyramid Magnets:
Pyramid magnets with its shape in pyramid help to produce and designed in a way to fabricate or generate with huge flux density with it.
Sphere Magnets :
The main use of sphere magnets is for toys, and novelty products as it is shape and structure in the sphere and the magnetic flow in shape of sphere flows from north pole on the sphere to south pole on the sphere.

 

How to Build a Simple Magnet Motor

Building a basic magnet motor engine is easy. With the principles behind electric current and magnetic fields, we’ve looked for the facts on how to make an electric magnet motor most effectively.

1. Winding the Coil
Tape collectively four pencils. Tape the pencils in a by using the cluster. This will provide you with something stable to wrap your coil round. You could alternate the pencils for a cylinder that’s kind of half of an inch in diameter.

Wrap cord across the pencils. Once you have got the pencils taped or find an appropriate cylinder, begin wrapping your twine around it tightly, begin in the center of the cord and wrap the coil fifteen instances towards one give up and fifteen times toward the other. Once you’ve got finished wrapping the coil, cast off the pencils from the middle. This could go away you with loose leads at both give up of the coil.

wrap wire

Loop the unfastened ends around the coil. Wrap the loose ends round either side of the coil 3 or 4 times. This can assist maintain the coil wound tightly, point the ultimate unfastened ends immediately out away from the coil.

2. Connecting the Battery
Relaxed the battery. Use tape or clay to preserve the battery in the region on a flat surface like a tabletop or table. This could permit you to join it to the coil while not having to preserve it with your fingers. Ensure the battery is laying on its side so you can easily reach each terminal.

Strip the ends of the coil cord. Use cord strippers to dispose of the insulation on either stop of the twine. Those leads will hook up with the battery and permit cutting-edge to flow thru the coil. For the exceptional results, you could sand the ends of the leads as nicely. This can cast off any film or protectant that may be implemented to the twine.

secure the battery

Slide each ceases through the attention of a needle. A needle makes the best holder for the cord leads. Insert each gives up into the attention of a separate needle. you can additionally bend two paper clips (one for every facet) to make a holder.

Tape the needles to the battery terminals. Once you have the wire in both needles, it’s time to hook your wire up to the battery. Tape one needle to the positive side of the battery (marked with a “+”). Tape the other needle to the negative side of the battery (marked with a “-”).

3. Placing the Magnet
Deliver a neodymium ring magnet close to the coil. As soon as a cutting-edge is flowing via the coil, it could have interaction with a magnet. Either keep the magnet close to the coil, or tape it to the battery right under the coil. The nearer the neodymium magnet is to the coil the more potent it’ll interact.

ring magnets

Spin the coil. See what happens whilst you spin the coil. Depending at the course the contemporary is flowing and the facet of the magnet this is interacting with the coil, the coil might also maintain to spin or won’t. If the coil does now not preserve spinning, try spinning the alternative path.

Experiment with special methods. Distinct versions will provide you with special effects. The coil can also spin faster, slower, or under no circumstances, if you alternate something. Attempt shifting the magnet in the direction of or further from the coil, select a more potent or weaker magnet, or use the other aspect of the magnet. These variations are a fun way to understand the forces in a magnet rotor.

For more information, please visit https://www.stanfordmagnets.com/

What is Halbach Array Linear Motor

Traditional motors such as DC motor, synchronous motor, induction motor, and variable reluctance motor can be used as electromagnetic actuators, but using rotating motor as actuator has advantages and disadvantages. DC motor control is simple, but the existence of brush makes DC motor need to be maintained regularly and not suitable for vacuum working environment; induction motor control is more difficult; variable magnetism motor. The cogging force caused by the cogging of the resistance motor will bring the difficulty to precision positioning.

Synchronous motors are more suitable for lithographic operation. In order to avoid magnetic resistance and cogging force, they can adopt the structure without iron, cogging and winding surface mounting.

synchronous motors

The traditional planar positioning system transforms the rotating motion of rotating motor into linear motion by gear, ball screw, and other transmission mechanisms. Because of the problems of backlash, friction and uncertain ball motion, it is difficult to carry out high precision positioning. As a result, technicians are forced to relocate on the workbench. A precise worktable is set up for micro-displacement correction. This kind of multi-action substructure positioning platform has a huge system and slow response.

In high precision plane motor control, compared with rotary motor drive, the direct drive of permanent magnet linear motor has the advantages of no mechanical noise and additional transmission error; no additional mass, such as lead screw, can obtain greater acceleration and faster response; linear motor can not only produce unilateral force but also can produce. The vertical force can be used as a two degree of freedom actuator. Ordinary permanent magnet linear motor only uses the single-layer primary magnet. The harmonic component of the magnetic field along the space is large and the amplitude of fundamental component is small, so it can not produce large electromagnetic force. Ordinary permanent magnet linear motor adopts three-phase control. The winding arrangement is complex, the winding end effect is large, and the cooling condition is poor, which affects the operation of the linear motor.

linear motor

The magnetic field of Halbach permanent magnet array shows obvious unilateral characteristics. The magnetic field on one side is significantly enhanced, and on the other side is significantly weakened. The magnetic field on the strong side has good sinusoidal distribution characteristics, and the high-order harmonics are small. The linear motor with Halbach permanent magnet arrays can improve some shortcomings of ordinary permanent magnet linear motor.

The Neodymium Halbach Arrays are specialized magnetic assembly consisting of Neodymium Iron Boron (NdFeB, NIB, Neo) permanent magnets assembled in such a way as to provide a controlled (uniform and homogenous) and high magnetic field strength without the use of ferromagnetic materials.

This Halbach Array is a cylinder / ring-shape with a dipole (2 poles) pattern in the central air gap. The magnetic field within the ring is uniform (parallel field lines which are homogenous) across the entire central hole and of high strength (above 10000 Gauss or 1 Tesla), both being features of this style of Halbach Arrays.

The Neodymium Halbach Array ring magnet is made from 8 magnets (45-degree arc segments, each with a specific direction of magnetization). Each arc part has the direction of magnetization such that the magnetic field traverses the central air gap and is then ‘guided’ through and around the magnet material itself.

How does magnets and voice coil motors work?

Mechanical Integrity

The design of voice coil motors ensures good concentricity and mechanical integrity of the complete device. Accurate fixtures are used in assembly to control assembly dimensions, and coil magnet assemblies are individually measured to ensure concentricity and clearance with the magnet assembly. All devices are designed to ensure that finite clearances are maintained throughout an operating range from 0ºC to 130ºC.

If a conductor (wire) carrying the electric current is placed in a magnetic field. A force is generated on the wire at right angles to both the direction of current and magnetic flux. The Lorentz force is proportional to the product of the magnetic field and the current, in a direction perpendicular to both of them.

In the diagram this direction would be directly toward us. If the current were reversed it would be directly away from us.

Coil wire magnetic field

If the wire were free to move it would accelerate toward us all along its length. Since the permanent magnet flux density field is fixed, the direction of the linear displacement depends on the polarity of input current.

If the magnetic field and conductor length are constant, then the generated force is directly proportional to the magnitude of the current applied to it.

voice coil motor VCM

A simple linear voice coil motor consists of a tubular coil of wire. The wire is situated within a magnetic field. The magnetic field is produced by permanent magnets embedded on the inside diameter of a ferromagnetic cylinder.

The cylinder is arranged such that the side of the magnets that faces the ferromagnetic cylinder has the same polarity as the cylinder. The opposite side of the magnets facing the coil has the opposite polarity. An inner core of ferromagnetic material set along the axial centreline of the coil, joined at one end to the permanent magnet assembly, is used to complete the magnetic circuit.

When coil current flows, force is generated. The axial force generated along the coil will produce relative motion between the field assembly and the coil. But the force should be large enough to overcome friction, inertia and any other loads attached to the coil.

Electrical Termination

Connection to the moving coil of a voice coil motor must be implemented with care to ensure reliable operation. Flexible cable with many fine strands and Silicone Rubber insulation can provide reliable termination, care should be taken that the leads are mechanically secured to the moving assembly preferably at some distance from the soldered joints (solder fuses the strands together, and leads to large stresses being applied to the termination pins, or to fatigue adjacent to the fused portion of the wire). The leads should be carefully routed to minimise stress. A more consistent means of termination is to use a flexible circuit, this option is offered for several of the VCM devices.

For more information, please visit https://www.stanfordmagnets.com/

What is Permanent Magnet Motor?

Magnetic Assembly—Permanent Magnet Motor

The Permanent Magnet Motor includes
– armature with split ring commutator at one end
and a dual slip-ring commutator at the other
– field magnet, shaft and brush assembly
– maintenance items
– manual
ceramic magnet

The Permanent Magnet Motor can be used to demonstrate the operation of a DC motor. The Permanent Magnet Motor can be used to determine the speeds of maximum power and maximum efficiency of a DC motor by varying the load while simultaneously measuring the speed, torque, and armature current.

magnet motor

The field magnets are permanent magnets possessing a north pole and a south pole that interact with the north and south poles of the armature (an electromagnet when connected to an electric current). Like poles repel, while unlike poles attract. The armature rotates until its north pole is as close as possible to the south pole of the permanent magnet (and also as far as possible from the north pole). Inertia carries the armature past this point.

However, as the armature passes this point, the commutator reverses the direction in the coils, so that the poles of the coils are suddenly repelled by the nearby field magnets. Thus another half-turn occurs, and this process occurs again and again.

A better explanation involves an understanding of fields. The field magnets produce a magnetic field that passes through the gap between the pole pieces. When current passes through the turns of the armature in the presence of the field, forces act to cause a torque that rotates the armature.

Inertia carries the armature past the position of no torque to the point where the torque would force the armature back in the other direction. However, at that point the commutator reverses the direction of current in the armature so the torque continues to act in the original direction.

How to start a simple motor?
The motor is not self-starting. Immediately after you apply the power, start the motor manually by grasping the black plastic bushing at the top of the armature assembly between your thumb and forefinger and spinning the armature.

With the Permanent Magnet Motor configured as either a DC or universal motor, almost any attempt you make at spinning the armature will result in successfully starting the motor; only the direction of the spin is important.

When configured in an AC synchronous mode, the motor must be spun at a speed that approximately matches the frequency of the power source.

Halbach Array For Magnetic Bearings

Klaus Halbach has been investigating novel designs for permanent magnet arrays for many years, he used advanced analytical approaches to employ a keen insight into such systems. One of his motivations for this research was to find more efficient means for the utilization of permanent magnets for use in particle accelerators and in the control of particle beams.

radial Halbach magnetic bearing rotor

As a result of his pioneering work, high power free electron laser systems, such as the ones built at the Lawrence Livermore Laboratory, became feasible, and his arrays have been incorporated into other particle focusing systems of various types. This paper reports another, quite different, application of Klaus’ work, in the design of high power, high efficiency, electric generators and motors.

When tested, these magnet motor or generator systems display some rather remarkable properties. Their success derives from the special properties which these arrays, which we choose to call “Halbach arrays,” possess.

Halbach-arrays are widely used in the passive magnetic bearings. The nowadays industrial rotor machines are more flexible and often operating with ultra-high speed. Using the passive magnetic bearings in certain applications, we need to take into account the occurrence of radial component in the case of axial bearings and axial component in the case of radial bearings.

Journal bearings, in addition to passing load forces of the rotor, rotor weight and damping must take into account the existence and impact of this negative component forces. Therefore, in the design of passive bearings Halbach-arrays are introduced.

Halbach array is a special setup and configuration of permanent magnets so that you can get the concentration of magnetic flux in a specific, desired item, and remove it from less important or unwanted places.

Among the Halbach arrays, to guide the magnetic field in the desired way, we can distinguish boards between 180° and 90°. These terms relate to the relationship between the magnetization vectors.

Halbach magnetic bearing rotor

In the construction of the passive radial magnetic bearing 180° Halbach-array was used. This kind of magnetic bearings belongs to the repulsive magnetic bearings.

The examined passive magnetic bearing is composed of four pairs of the neodymium-iron-boron (NdFeB) magnets rings. These rings are axially magnetized, which means that magnetic poles are placed on the flat circle sides of the magnets.

The introduction of the Halbach-arrays allows the adequate orientation of the magnetic field in the placenta, and to reduce the negative impact of the active component forces. The use of Halbach-arrays and magnetic bearings, allow to develop and to implement the high performance passive magnetic bearings.

What Should We Know About Magnets?

Magnets are composed of iron, cobalt, nickel and other atoms, the internal structure of the atom is relatively special, it has a magnetic moment. Magnets can produce magnetic fields and attract the properties of ferromagnetic materials such as iron, nickel and cobalt.

Different types of magnets have different uses.

Classification of magnets:

Shape magnets: square magnet, arc magnet, special-shaped magnet, cylinder magnet, ring magnet, disc magnet, bar magnet, magnetic frame magnet.

Attribute magnets: SmCo magnets, NdFeB magnets (powerful magnets), ferrite magnets, AlNiCo magnets, Fe-Cr-Co magnets;
Industry magnets: magnetic components, motor magnets, rubber magnets, plastic magnets and so on.

Magnets are divided into permanent magnets and soft magnets. Permanent magnets are added with strong magnets, so that the spin of magnetic materials and the angular momentum of electrons are arranged in a fixed direction. Soft magnets are added with electricity. It is also a way of adding a magnetic force. If the current is removed, the soft iron will slowly lose magnetism.

powerful magnets

The use of different types of magnets:

1. Neodymium iron boron permanent magnet is a modern permanent magnet with strong magnetism, and its application is also extensive.

It is mainly used in electroacoustics, permanent magnet rotor, communications, automotive electronics, magnetic machinery, aerospace, computer, household appliances, medical equipment, office automation, toys, packaging boxes, leather products, magnetic accessories and other fields.

custom neo magnets

2. Permanent magnet ferrites are used as permanent magnets in electric meters, generators, telephone sets, loudspeakers, television sets and microwave devices. They are also used in recorders, pickups, loudspeakers, and magnetic cores of various instruments. They are used in radar, communications, navigation, telemetry and other electronic devices.

3. SmCo magnets can operate at temperatures up to 300 degrees, and have corrosion resistance and oxidation resistance. They have been widely used in detectors, generators, radar, instrumentation, and other precision science and technology fields.

4. Al-Ni-Co magnets are high temperature resistant and corrosion resistant. They are mainly used in motors, sensors, medical instruments, manual tools, loudspeakers and various instruments.

5. Rubber coated magnets have the same and different characteristics, the same suction is weak, mainly used for publicity (refrigerator stickers, car stickers, etc.), decorative gifts, refrigerator stickers, toys, teaching materials and other areas.